Sintered Metal Parts
Sintered metal parts refer to small metal parts produced through high-temperature sintering technology, which have advantages such as high strength, high hardness, wear resistance, and corrosion resistance. Mainly composed of metal powders such as iron, copper, carbon, etc., it is produced through multiple processes such as sintering, pressing, and mold forming at high temperatures. These small parts have the characteristics of precision structure, high precision, and light weight, and are widely used in the field of industrial automation machinery and precision instruments.
- Product Introduction
Product Introduction
Types of sintered metal parts
1. Gears: Sintered metal gears have the characteristics of high strength, high hardness, wear resistance, and high precision, and are widely used in the field of automation machinery, such as reducers, weaving machines, textile machines, etc.
2. Pistons: Sintered metal pistons have characteristics such as compression resistance, wear resistance, and high temperature, and are widely used in the field of internal combustion engines.
3. Throttling valve: Sintered metal throttling valves have characteristics such as high temperature, high pressure, wear resistance, and corrosion resistance, and are widely used in the oil and gas industry.
4. Mechanical seal gasket: Sintered metal mechanical seal gaskets have characteristics such as wear resistance and high temperature resistance, and are widely used in industries such as petrochemicals, chemicals, and food.
product Parameter (specification)
|
Commodity |
Factory custom high precision powder metallurgy sintered metal parts |
|
General Material |
Iron Powder ( Fe, Cu, C, Sn, Zn, Pb etc), Copper Powder, Stainless Steel Powder |
|
Application |
Automobile, agricultural machinery, furniture, construction, home appliances, electronics. |
|
Process |
Mix Powder-Processing-Sintering-Shaping-Surface Treatment-Packing-Delivery |
|
Density Range |
5.8-7.8g/cm3(Fe) |
|
Finish |
Grinding, Machining, Oil Immersion, Steam Oxidation, Electroplate |
Manufacture Process
Main Advantages
1) Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio.
2) Suitable for producing products of the same shape and large quantities, low production cost.
3) The production process is not afraid of oxidation, and no material pollution will occur.
4) No subsequent machining processing is required, saving materials and reducing costs.
5) Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy.
Producing Equipment
Inspection Method
Certification
FAQ
Application of sintered metal parts
1.Electronic communication field
Sintered metal parts can manufacture complex shaped and high-precision parts in the field of electronic communication, meeting the requirements of miniaturization and high performance of electronic devices. Specific applications include mobile phone components, computer connectors, electronic packaging, etc. Taking metal injection molding (MIM) sintering technology as an example, it can manufacture complex shaped and high-precision components such as micro structural parts in mobile phones.
2.Automotive industry field
In the automotive industry, sintered metal parts can produce high-strength and lightweight parts, which help improve the fuel efficiency and performance of automobiles. For example, engine parts, turbocharger parts, car door lock parts, etc. These parts manufactured through sintering technology can meet the strength and weight requirements of different automotive components.
3.Medical device field
Due to the ability of sintered metal parts to produce high-precision and biocompatible parts, it provides a reliable solution for the medical industry. Sintered metal parts can be used for surgical instruments, dental instruments, prosthetic parts, etc. The high precision and good biocompatibility of these components can better meet the needs of medical use.
4.Aerospace field
The parts produced from sintered metal parts have excellent performance and reliability, and can adapt to harsh working environments. For example, aircraft engine components, satellite components, etc. In the field of aerospace, which requires extremely high performance and reliability of parts, sintered metal parts can play an important role.
5.Mechanical manufacturing field
Sintered metal parts can be used to manufacture various precision mechanical parts, hardware tools, etc. This provides an efficient method for manufacturing precision parts in mechanical manufacturing, meeting the requirements for part accuracy and quality in mechanical manufacturing.
6.Filtering field
Metal sintered filter element is a type of filter element made through high-temperature sintering process, suitable for filtering solid particles and providing reliable guarantee for the filtration process in the industrial field.
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