Small Pinion Gear

In order to transfer and transform kinetic energy, small pinion gears are typically utilized in conjunction with big gears. Small pinion gears made with powder metallurgy technology provide superior lubrication and wear resistance.

 

 

Commodity	Custom made strong wear resistance powder metallurgy small pinion gear
Raw Material	Iron,Stainless Steel,Cooper,Steel,Iron,Alloy steel
Module	M0.3-M2.0
Processing	Powder Metallurgy
MOQ	5000 PCS
Feature	1. High density from 6.7- 7.4 g/cm3 2. Hardness: HRC 30-50 3. Accuracy :±0.01 mm 4.No crumbling ,cracks ,burrs ,metal pitting and other defects 5.high productivity ,cost-efficient ,energy saving

 

 

 

 

 

The Advantage of Powder Metallurgy Small pinion Gear
1.The vast majority of refractory metals and their compounds, fake alloys, and porous materials can only be manufactured through powder metallurgy.

 

2. Due to the fact that powder metallurgy can press the final size of the billet without or with little need for subsequent mechanical processing, it can greatly save metal and reduce the cost of the finished product. Therefore, when using powder metallurgy to manufacture products, the metal loss is only 1-5%, while when using general melting and casting methods for production, the metal loss can reach 80%.

 

3. Powder metallurgy technology is suitable for producing large quantities of products formed on the same day, especially products with high processing costs such as gears. Utilizing the manufacturing capacity of stainless steel powder metallurgy can greatly reduce production costs.

 

 

My advantages:

1.High temperature resistance, Self lubrication, Wear resistance, Flame retardant properties
2.Good quality products
3.Competitive prices
4.Fast delivery
5.Best after-sale service
6.Good service: satisfactory service before and after sale.
7.Direct manufacturers

 

 

The advantages of small pinion gears manufactured by powder metallurgy process 

① In terms of process cost
• High material utilization rate: Powder metallurgy technology is a minimally cutting process that can directly produce products that are close to the final shape, reducing cutting or no cutting. The material utilization rate can reach up to 95%, greatly reducing material waste costs. In contrast, general processing consumes 80% of the metal. This means that in the production of small gears, materials can be maximized and raw material costs can be reduced.
• Can reduce large-scale production costs: This process is suitable for producing a large number of products with uniform shapes. When mass producing small gears, the repeated use of molds and other factors can greatly reduce production costs. The cost reduction effect of products such as gears, which originally had higher costs, is significant.
② In terms of product performance
• Having unique properties: Powder metallurgy has a unique chemical composition and mechanical and physical properties that cannot be obtained using traditional casting methods. The small gears produced by this method can have special properties to meet specific usage needs.
• Reducing component segregation and eliminating coarse structure: It can minimize alloy component segregation, eliminate coarse and uneven casting structure, thereby making the overall performance of the small gear more uniform and stable, ensuring its reliability during operation.
③ In terms of processing and manufacturing
• High precision: Through a one-time forming and precision machining process, small gears produced by powder metallurgy methods can meet dimensional accuracy requirements without the need for other post-processing processes, especially in terms of tooth profile accuracy, which helps reduce vibration and noise during equipment operation.
• Can manufacture special structured small gears: can produce materials and products with special structures and properties that cannot be produced by ordinary melting methods. If the small gear needs to have a special internal structure, such as a porous structure, powder metallurgy technology is a better choice.
• Easy to achieve multiple material composites: It can easily achieve various types of composites, fully utilizing the characteristics of each component material. For small gears, materials with different properties can be composite together according to requirements to enhance the overall performance of the small gear.
④ Other aspects
• Good self-lubricating properties: Small gears produced by powder metallurgy usually contain a certain amount of lubricating oil to provide a certain degree of self-lubricating properties. This helps to reduce friction and wear during equipment operation, extend the service life of small gears and related equipment, and reduce maintenance costs.
• Lightweight design: With the increasing demand for lightweight equipment, powder metallurgy technology can precisely control the dispersion of powder and the size of mold pressing force during the manufacturing process, which can produce small gears with lightweight properties. This helps to reduce the overall weight of the equipment, lower transportation and installation costs, and improve the energy efficiency ratio of the equipment.

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